Offering promotional hats featuring your business’s branding is an effective way to boost brand recognition and engagement. Choosing a style and type of hat can be more of a difficult decision, however. If you’re stumped on the hat type you should use in your promotional campaign, keep reading to discover how to choose a fabric when designing promotional hats.

Importance of Choosing the Right Fabric

Choosing the right type of fabric for your promotional hats comes down to more than appearance. The fabric type can make or break a hat’s design, depending on its application. You want to choose a fabric that will be comfortable and durable. Promotional items should be durable and long-lasting so that they can help generate more brand awareness and recognition for your business. You should also consider your target audience and how they will likely wear and utilize your hats. If you choose a fabric type that isn’t compatible with your audience, they’re more likely to simply throw away your product.

The Different Types of Fabric To Choose From

There are a variety of fabric options available when designing your own custom hats. Before settling on one specific fabric option, you should familiarize yourself with the various options available and determine which suits the hat you want to create. Here is a breakdown of some of the most popular material choices for hats and their benefits.

Cotton

Cotton is a natural fiber that manufacturers commonly use in the headwear industry. Cotton is one of the most common materials for lining hats because of its soft and comfortable texture. Cotton is also durable, breathable, easy to color and dye, and easy to clean. This makes it ideal for both manufacturers working with the material and customers looking for hats. There are also other variants of cotton that you can utilize for creating hats, including organic cotton, brushed cotton, twill cotton, and more. Some common examples of hats that utilize cotton fabrics are baseball caps, bucket hats, and wide-brimmed hats.

Polyester

Polyester is a synthetic fabric and is another one of the most common materials in the headwear industry. Because polyester is a synthetic fabric, it offers various additional benefits, such as durability, moisture resistance, and colorfastness. While not as breathable as cotton, this material is not as absorbent, which allows it to wick away sweat and rain. Polyester hats are ideal for outdoor hats and sporting use. Hats that commonly feature polyester fabrics include baseball caps, trucker hats, unstructured hats, and polyester-blend hats. Polyester has so many benefits that manufacturers often blend it with other fabrics, such as cotton and other natural fibers.

Denim

Denim is a special type of woven twill fabric that manufacturers typically produce using cotton. While denim is technically a type of cotton material, it has such a unique appearance that many hat companies market it separately. Manufacturers commonly dye denim with indigo coloring, though you can find denim in a variety of colors, especially when it is part of a synthetic blend. Denim features many of the benefits of cotton, such as its durability and minimal maintenance care and cleaning needs. If you’re looking for a fabric that adds a traditional touch to your hats, denim is a great option.

Wool

Wool is a natural fiber that comes from the fleece of animals such as sheep, goats, rabbits, and more. Wool is a unique material for hats because it is very warm and naturally breathable. This fabric produces tiny pockets of air that allow the material to breathe, releasing air and moisture. In the headwear industry, manufacturers commonly use wool to create hats like beanies, berets, fedoras, and other cold-weather hats. Wool makes a fantastic cold-weather hat because it captures heat. However, you can also find wool in other types of hats, especially those with blended fabric materials.

Nylon

Nylon is another example of a manufactured fabric that is commonplace in the headwear and overall clothing industry. This fabric is thin and lightweight, which makes it ideal for use in a variety of clothing and accessories, including hats. While not as durable, nylon is very light and breathable, making it a great option for use in warm-weather clothing and hats. You can find nylon in everything from baseball caps to brimmed hats and bucket hats.

Mesh

Mesh is a type of polyester that is breathable and flexible, making it popular for lining hats. Trucker hats commonly feature mesh panels at the back of the hat, but some hats use mesh on each hat panel. Besides the brim and any patches for branding, these hats exclusively utilize mesh fabric, offering some of the most breathability of any hat option. Mesh is ideal for incorporating into sports and outdoor hats to allow for ventilation and prevent sweat from forming.

How To Choose the Best Fabric for Your Hats

Now that you know more about the various fabrics available for hat customization, it’s time to choose which is best for your promotional hats. Consider the benefits of each fabric when choosing your material. Some of the above fabrics are more durable than others, while some offer better customization benefits. You should also consider when you will offer your promotional hats. For example, if you plan to distribute these promotional products in the winter, choose a warmer, thicker fabric. However, if you’re planning a summer distribution, choose a fabric that is light and breathable.

Where To Find Hats in Various Fabrics

Fortunately, you don’t need to scour the internet for hats that feature distinct materials. You can find a variety of hat styles, materials, and sizes here at KBETHOS. For example, in our wholesale dad hats alone, we offer cotton blends, mesh, denim, and even suede material varieties. Browse our online store to see the wide variety of hat types and materials we offer.

Fabric choice can play a significant role in the success of your business’s promotional hat distribution, so knowing how to choose a fabric for your promotional hats is crucial. Now that you know more about the various hat materials to choose from and their benefits, you can select a fabric that your customers will love and wear for years. And if you’re looking for a wholesale hat supplier to source your hats once you’ve made your choice, turn to our wholesale hat services at KBETHOS.